Blog

In the field of permanent magnet applications, with the ever – increasing demand for product refinement and specialization in various industries, customized magnetic components have become important parts of many mechanical devices. Hangzhou Magnet Power Technology Co., Ltd., with its profound technical accumulation, advanced production equipment and professional service team, provides one – stop solutions for customized permanent magnet products to customers.

I. Company Introduction

Hangzhou Magnet Power Technology Co., Ltd. focuses on customized permanent magnet products. The company has a R & D team composed of senior magnetic material experts and senior engineers. All team members have been deeply engaged in the magnetic material field for many years, possessing solid professional knowledge and rich practical experience. They not only have a good command of the characteristics of various magnetic materials, but also keep up with market demands, constantly carry out technological innovation and product R & D, and provide high – performance customized permanent magnet products for many fields.
From high – precision powder molding equipment to advanced sintering furnaces, and then to precision testing instruments, every production process can be precisely controlled. A strict quality management system runs through the entire production process, from raw material procurement, production process monitoring to finished product inspection, ensuring that each customized magnet meets the user’s requirements. In addition, the company also has a complete after – sales service team to respond to customer needs in a timely manner and solve problems encountered by customers during use.

II. Magnet Customization Process

(I) Requirement Docking and Technical Support

After the customer puts forward customization requirements, the professional technical team of Magnet Power will have in – depth communication with the customer. They will understand in detail the application scenarios of the customer’s products, such as whether they are used in motor manufacturing, sensor production, medical equipment, etc. According to different application scenarios, they will analyze the performance requirements of the customer for the magnet, such as magnetic force strength, coercive force, remanence and other parameters. At the same time, the team will provide professional suggestions based on their own professional knowledge to help customers optimize their requirements, ensuring that the customized magnet can not only meet the performance requirements, but also maximize cost – effectiveness.

(II) Requirement Definition and Design

After clarifying the customer’s requirements, if the customer provides detailed component drawings, the technical team will carefully analyze the key information such as dimensions, shapes and tolerances in the drawings. If the customer does not provide drawings, the technical personnel will assist the customer in product design. Using professional design software, they will design the preliminary magnet structure and magnetic circuit according to the customer’s requirements and application scenarios. During the design process, full consideration is given to the manufacturing process of the magnet and performance optimization to ensure that the design scheme is manufacturable and of high performance. After the design is completed, detailed design drawings and technical documents, including performance expectations, material selection and other information, will be submitted to the customer. Then, communication will be carried out with the customer, and the design will be optimized according to the customer’s feedback until the customer confirms the design scheme.

(III) Technical Evaluation and Simulation

After the design scheme is determined, the engineers will conduct a comprehensive technical evaluation of the design. The evaluation content includes the feasibility of the design, the difficulty of the production process, cost budget, etc. Advanced magnetic simulation software is used to simulate and analyze the magnetic field distribution, magnetic flux density and other performances of the magnet, and predict the performance of the magnet in actual applications. Through simulation analysis, potential problems can be discovered in advance, and the design can be optimized and adjusted to ensure the reliability and high performance of the design scheme.

(IV) Sample Production and Testing

According to the confirmed design scheme, the production team starts to make samples. During the sample production process, operations are carried out strictly in accordance with the production process and quality standards to ensure that the dimensional accuracy and performance indicators of the samples are consistent with the design scheme. After the samples are made, comprehensive tests will be carried out, including appearance inspection, dimensional measurement, magnetic performance testing, etc. The test results will form a detailed test report, which will be delivered to the customer together with the samples. The customer will evaluate the samples and put forward feedback opinions. Magnet Power will optimize and adjust the samples according to the customer’s feedback until the samples fully meet the customer’s requirements.

(V) Mass Production and Quality Control

After the samples pass the customer’s acceptance, it enters the mass production stage. The company will formulate a detailed production plan according to the order requirements and reasonably arrange production resources. During the mass production process, the quality management system is strictly implemented, and random inspections are carried out on each batch of products to ensure the stability and consistency of product quality. At the same time, an advanced production management system is used to monitor the production progress in real – time and solve problems that occur during the production process in a timely manner to ensure the timely delivery of products.

(VI) Packaging and Delivery

After production is completed, appropriate packaging materials and packaging methods are selected according to the characteristics of the products and transportation requirements. Protective measures such as magnetic shielding, moisture – proof and shock – proof are adopted to ensure the safety of products during transportation. Product names, models, specifications, production dates and other information are marked on the packaging for easy identification and management by customers. According to the customer’s requirements, appropriate logistics methods are selected for delivery, and logistics tracking information is provided to ensure that customers receive products in a timely manner.

With its professional strength and rigorous customization process, Hangzhou Magnet Power Technology Co., Ltd. provides high – quality customized magnetic components and excellent services to customers. No matter how complex the customer’s requirements are, Magnet Power can create satisfactory solutions for customers with a professional attitude and excellent technology, and become a reliable partner for customers in the field of permanent magnet product customization.